Machine Vision It is the 1 technology to simulate the human eye's perception and recognition of the environment and things, but it uses computers and camera equipment. A machine vision system generally consists of an image acquisition device (such as a camera), a light source, image processing software, and an output interface (usually a computer or an embedded system).
After the image is captured, the machine vision software performs a series of complex algorithms to complete tasks such as object recognition, location, defect detection, counting, and size measurement. These algorithms may include image filtering, edge detection, texture analysis, color recognition, and more advanced machine learning or deep learning methods.
Machine vision is widely used in many fields:
(1) Manufacturing: Check product quality, such as detecting whether there are defects or defects on the product.
(2) Medical diagnosis: used to analyze medical images, such as X-rays, MRI and CT scans.
(3) Transportation and internal logistics: for autonomous driving and vehicle identification.
(4) Security monitoring: for face recognition or abnormal behavior detection.
(5) Agriculture: used to identify pests and diseases, analyze soil quality, etc.
(6) Retail: for automatic checkout and inventory management.
The biggest difference between machine vision and the human eye is that it can be analyzed in multiple dimensions and spectral ranges, even the infrared or ultraviolet spectrum that the human eye cannot perceive. This allows machine vision to outperform the human eye in certain application scenarios.
Machine vision can be used to optimize all stages of the logistics process, including the sorting, inspection, supply and recording of items and goods. Artificial intelligence and industrial cameras play a key role in this. However, if the business is not yet familiar with the technology, how can it begin its journey to automation? As in many cases, the key is to take it one step at a time.
Industrial cameras are used in a wide variety of fields: from equipment, factory and mechanical engineering to medical technology, agriculture and logistics. They are widely used for various tasks such as online quality inspection and general quality control. They are connected to the production line and inspect products for deviations or defects in order to classify them before they leave the production floor. They are also good at sorting and tracking. By identifying codes, defects or other characteristics, these cameras can ensure correct classification and handling throughout the supply chain. Machine vision systems work faster, more accurately, and more reliably than the human eye because they don't miss any details, even at high speeds. In addition, employees can also be freed from the "monotonous" sorting and inspection tasks, no longer need to do mental work.
With the rapid development of artificial intelligence (AI) and machine vision technology, these advanced technologies are gradually applied to internal logistics management, which greatly improves the efficiency and accuracy of each link. This article will explore the specific applications and multiple benefits of AI-driven machine vision in the field of intralogistics.
Improve accuracy
Traditional logistics operations rely on a large number of manual inspections and manual operations, which are prone to errors or omissions. In contrast, AI-powered machine vision can perform precise image analysis to effectively identify and track goods. This not only improves the accuracy of inventory management, but also reduces losses due to errors or missing.
Increased efficiency and speed
Machine vision can automatically identify, classify and locate items, and then efficiently guide automated equipment for picking or handling. This not only shortens the logistics cycle, but also improves the overall operational efficiency. Through real-time data analysis, AI algorithms can also automatically adjust paths and task assignments to further improve efficiency.
Adaptive Learning and Flexibility
AI and machine vision systems have the ability to learn and adjust from ongoing operations. This means that the system can adapt to changing logistics needs and environmental conditions, such as seasonal demand fluctuations, new product launches or changes in storage layouts.
Reduce manpower requirements and costs
Automated visual inspection and identification reduces the need for manual intervention, thereby saving a lot of labor costs. This not only reduces operating costs, but also reduces the workload of employees, allowing them to focus on other high-value tasks that require more manpower.
Increased security
The combination of machine vision and AI can monitor the working environment of warehouses or logistics centers in real time, identify potential safety hazards such as obstacles or improper operation in time, and take preventive measures to reduce safety risks.
Data analysis and continuous optimization
By collecting and analyzing large amounts of data, companies can not only monitor current logistics operations in real time, but also use the data for long-term planning and optimization to meet various challenges that may arise in the future.
Improve customer satisfaction
More efficient and accurate internal logistics will ultimately be reflected in faster delivery speed and higher product quality, thereby improving customer satisfaction and the competitiveness of enterprises.
Industrial cameras equipped with artificial intelligence (AI) go further. They open up entirely new application areas that cannot be addressed by traditional image processing. Many robots do not understand their environment and can only follow instructions, while artificial intelligence-based systems enable them to respond adaptively. This capability is needed, for example, in the identification and handling of various objects.
Many stages of logistics can be optimized using computer vision. Especially for companies that are just starting automation projects, easy-to-use cameras can be deployed according to their needs. Even without a holistic concept of automation, a company's supply chain can be made more efficient through these technologies.
Machine vision driven by artificial intelligence has great potential and multiple advantages in internal logistics management. From improving accuracy and efficiency to reducing costs and enhancing safety, these high-end technologies have brought revolutionary changes to the modern logistics field, and are worthy of in-depth research and application by more companies and industries.